VT-HNC100-1-23N-08-P-0 Digital Hydraulic Amplifier

The Rexroth VT-HNC100-1-23N-08-P-0​ is a digital amplifier card​ (also known as a drive controller or servo amplifier) from the VT-HNC series. It is a critical electronic interface​ within the Rexroth HNC (Hydraulic Numeric Control)​ or VT-VRPA​ valve control system. Its primary function is to receive a low-power command signal (from a PLC or motion controller) and convert it into a high-power, precisely controlled pulse-width modulated (PWM) current​ to drive an electro-hydraulic proportional or servo valve. This enables precise control of hydraulic cylinder velocity, motor speed, or pressure/force in sophisticated industrial and mobile machinery.
This module is part of Rexroth’s digital control platform for hydraulics, offering advanced features like parameterization, diagnostics, and closed-loop control capabilities.
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Description

VT-HNC100-1-23/W-08-0-0 R900955334

Rexroth VT-HNC100-1-23N-08-P-0 Digital Hydraulic Amplifier

Product Overview

The Rexroth VT-HNC100-1-23N-08-P-0​ is a digital amplifier card​ (also known as a drive controller or servo amplifier) from the VT-HNC series. It is a critical electronic interface​ within the Rexroth HNC (Hydraulic Numeric Control)​ or VT-VRPA​ valve control system. Its primary function is to receive a low-power command signal (from a PLC or motion controller) and convert it into a high-power, precisely controlled pulse-width modulated (PWM) current​ to drive an electro-hydraulic proportional or servo valve. This enables precise control of hydraulic cylinder velocity, motor speed, or pressure/force in sophisticated industrial and mobile machinery.
This module is part of Rexroth’s digital control platform for hydraulics, offering advanced features like parameterization, diagnostics, and closed-loop control capabilities. The extended suffix -1-23N-08-P-0​ defines its specific hardware configuration, input/output types, and firmware options.
Summarized Core Specifications (Always verify with official datasheet):
  • Manufacturer:​ Bosch Rexroth
  • Type:​ Digital Proportional Valve Amplifier Card
  • Control Inputs:Dual analog inputs (e.g., ±10V differential)​ for command and possibly feedback, plus digital inputs for enable, fault reset, etc.
  • Command Signal:​ Typically ±10V DC​ or 0..10V DC, representing 0-100% of valve spool stroke or current.
  • Output:PWM current output​ for a single solenoid. Max current: 8.0 A.
  • Supply Voltage:​ Typically 24V DC​ (nominal) for the amplifier electronics and valve solenoid power (via the card). Specifics depend on the -Pvariant.
  • Valve Compatibility:​ Designed to drive Rexroth 4WRPE, 4WRAE, 4WRLE​ or similar proportional directional valves​ with single solenoid and integrated spool position transducer (LVDT/RVDT) for closed-loop control.
  • Control Features:​ Onboard PID controller for closed-loop spool position control, dither current adjustment, ramp functions, parameter storage via software.
  • Diagnostics:​ LED status indicators, fault output relay, parameterizable monitoring functions (e.g., coil resistance, deviation).
  • Communication / Parameterization:​ Configured via Rexroth IndraWorks​ engineering software with a dedicated cable (USB or serial) or via fieldbus (if option present).

Main Features and Advantages

  • Precision Digital Control:​ Provides stable, high-resolution current control to the valve solenoid, ensuring precise and repeatable hydraulic actuator motion, crucial for applications like injection molding, press control, or test benches.
  • Integrated Closed-Loop Control:​ The amplifier performs closed-loop control of the valve spool position​ (using feedback from the valve’s internal LVDT), compensating for hysteresis and null shifts, resulting in superior linearity and dynamic response compared to analog amplifiers.
  • Software Configuration & Diagnostics:​ All parameters (gain, ramp, limits, diagnostics thresholds) are set via PC software, enabling easy tuning, adaptation to different valves, and advanced troubleshooting. Parameters are stored non-volatilely on the card.
  • Robust Industrial Design:​ Built for harsh industrial environments with protection against short-circuit, overload, and overtemperature.
  • LED Status Indication:​ Clear visual feedback on power, enable status, fault conditions, and signal activity.

Application Fields

This amplifier is used in any industrial hydraulic system requiring precise, programmable control of a proportional valve:
  • Injection Molding Machines:​ For controlling injection speed, holding pressure, and ejector motion.
  • Metal Forming Presses:​ For precise control of ram speed and pressure during the forming cycle.
  • Test & Simulation Equipment:​ For applying programmed load or motion profiles.
  • Industrial Automation:​ For controlling axes on heavy-duty manipulators, lifters, or material handling systems.
  • Mobile Machinery (Advanced):​ For controlling pilot stages or main valves in sophisticated mobile equipment.

Related Products & System Integration

  • Proportional Valve:​ The 4WRPE, 4WRAE, etc., series proportional directional valve​ with an LVDT feedback sensor that this amplifier is designed to drive.
  • Power Supply:​ A 24V DC power supply unit (PSU)​ with sufficient current capacity (amplifier electronics + valve solenoid current, >8A peak).
  • PLC / Motion Controller:​ The upstream controller that generates the analog setpoint signal (±10V) for the desired valve position or system pressure/flow.
  • IndraWorks Software:​ The configuration and commissioning software from Rexroth.
  • Cables:​ The specific power/feedback cable​ connecting the amplifier to the valve (e.g., Rexroth cable with specific part number).
  • Mounting Rack / Backplane:​ The VT-VRPA or similar rack into which this plug-in amplifier card is inserted.