Description
ABB PP883 3BSE092979R1 Profibus DP Interface Module Specification
Product Overview
The ABB PP883 3BSE092979R1 is a high-performance Profibus DP interface module designed for ABB’s S800 I/O system, enabling seamless integration of distributed field devices into industrial automation networks. As part of ABB’s Advant® OCS and System 800xA control platforms, this module provides deterministic communication between master control systems (e.g., AC800M CPUs) and up to 125 Profibus slave devices. Engineered for mission-critical applications, the ABB PP883 3BSE092979R1 combines dual-channel redundancy, SIL 2 compliance, and advanced diagnostics for reliable process control in power generation, oil & gas, and manufacturing environments. Its rugged design withstands harsh electrical noise and temperature extremes while delivering 12 Mbps data throughput with minimal latency.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB PP883 3BSE092979R1 |
Manufacturer | ABB Industrial Automation |
Product Type | Profibus DP Slave Interface Module |
Protocol Support | PROFIBUS DP-V1/V2 (IEC 61158) |
Data Rate | 9.6 kbps to 12 Mbps (auto-negotiating) |
Slave Capacity | 125 devices per segment |
Redundancy | Dual-channel (active/hot-standby) |
Failover Time | <100 ms |
Interface | RS-485 (9-pin D-Sub connector) |
Diagnostics | Per-slave status, cable break detection |
Power Supply | Backplane: 5 V DC @ 1.2 A |
Isolation Voltage | 1500 V AC |
Operating Temperature | -25°C to +70°C |
Certifications | SIL 2, UL/CSA, ATEX Zone 2, RoHS |
Key Functional Capabilities
Deterministic Field Communication:
Implements PROFIBUS DP-V2 for time-critical process synchronization with ≤1 ms cycle times. Isochronous mode supports motion control applications like turbine valve positioning when paired with ABB S800 I/O modules.
Redundant Operation:
Dual isolated PROFIBUS channels enable bumpless switchover during segment failures. Automatic token passing maintains system integrity for SIL 2 safety loops (e.g., ESD valve control).
Enhanced Diagnostics:
Real-time monitoring of all slave nodes with detailed status reporting via:
- LED indicators per segment (BUS OK, ACTIVE)
- ABB Control Builder M engineering software
- Integration with System 800xA Health Manager
Error logging identifies cable shorts, signal degradation, and slave timeouts before failures occur.
Plug-and-Play Configuration:
Auto-detection of baud rates and slave configurations. Stores parameters in non-volatile memory to maintain operation after controller restart. Hot-swap capability minimizes downtime during maintenance.
Harsh Environment Resilience:
EMC immunity to 10 V/m at 1 GHz (IEC 61000-4-3). Conformal-coated PCB withstands humidity in coastal power plants. Direct mounting on DIN rail without clearance requirements.
Targeted Application Domains
Energy & Power:
- Turbine fuel valve control in combined-cycle plants (Profibus DP integration with S900 IHM)
- Grid synchronization systems requiring ≤0.5 ms timestamp accuracy
Oil & Gas Production:
- Wellhead control panels linking pressure transmitters to S800 analog modules
- Compressor PLC-to-drive communication (SIL 2 emergency stop circuits)
Process Manufacturing:
- Batch reactor sequencing via field instruments (flow meters, temperature sensors)
- CIP washdown areas requiring IP20-rated backplane installation
Water/Wastewater:
- Pump station control with remote Profibus field devices (e.g., Siemens ET200)
- Valve manifold control with distributed I/O
Complementary System Components
- PM856F CPU: Primary controller pairing for 800xA systems
- S800 I/O modules: e.g., AI825 (16-ch analog input), DI810 (32-ch digital)
- CI857-1: Additional PROFIBUS DP master module for expanded networks
- SF800A: Power supply unit for S800 racks
- PP885: Redundant Profibus module for critical loops
- ProfiTrace II: Diagnostic tool for signal quality validation
- PP833: FOUNDATION Fieldbus alternative module
Product Assurance Commitment
ABB provides 36-month warranty coverage with lifecycle support extending 15+ years post-discontinuation. Each ABB PP883 3BSE092979R1 undergoes:
- 72-hour HALT testing at -30°C to +85°C
- PROFIBUS Conformance Class B certification
- IEC 61508 SIL 2 validation via TÜV-certified FMEA reports
Global technical services include: - 24/7 critical response via ABB Ability™ support centers
- Configuration backup and recovery assistance
- Cybersecurity patching for PROFIBUS stack vulnerabilities
- Migration guidance to PROFINET solutions (e.g., EI813)
- Repair services with NIST-traceable recalibration
Note: Requires firmware ≥2.1 for SIL 2 applications. Maintain cable impedance between 100-130 Ω. Maximum segment length: 100 m @ 12 Mbps. Use ABB-approved terminators (REF 564-3458).