Description
Product Overview
The GE MLJ1005B010H00C is a multi-functional motor management relay designed for comprehensive protection and control of medium-voltage motors in demanding industrial applications. As part of GE’s ML Series™ protection platform, this GE MLJ1005B010H00C integrates advanced diagnostics and conditional monitoring to prevent motor failures while optimizing operational efficiency. Utilizing microprocessor-based technology with non-volatile memory, it delivers precise thermal modeling, differential current protection, and vibration analysis for critical motors up to 15kV. The MLJ1005B010H00C features dual communication ports supporting both Modbus RTU and Ethernet/IP protocols for seamless integration into plant-wide DCS/SCADA systems. Its rugged IP54-rated enclosure with copper-free aluminum construction withstands corrosive environments like chemical plants and offshore platforms while meeting IEEE C37.90 transient immunity standards.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | MLJ1005B010H00C |
Manufacturer | GE Grid Solutions |
Product Type | Motor Protection Relay |
Rated Voltage | 110-480V AC/DC (Control Power) |
Motor Voltage | 3.3-15 kV (Sensing Range) |
Protection Functions | Thermal Overload, Current Unbalance, Locked Rotor, Short-Circuit, Ground Fault |
Accuracy | ±0.5% FS for Current, ±1% for Thermal Model |
Contact Rating | 8A @ 250V AC (Trip/Control Relays) |
Communication | 2× RS-485 (Modbus RTU), 1× Ethernet/IP |
HMI Interface | 8-Line LCD with Keypad |
Operating Temperature | -40°C to +70°C |
Enclosure | IP54, Corrosion-Resistant Alloy |
Certifications | UL 508, IEC 60255, CE, ATEX Zone 2 |
Mechanical Shock | 30g (IEC 60255-21-1) |
Key Features and Advantages:
Proactive Motor Health Management:
Real-time thermal capacity modeling tracks stator/rotor heating with 16-step memory. Embedded partial discharge detection identifies insulation degradation at early stages.
Critical Fault Prevention:
Instantaneous phase differential protection (87M) detects internal shorts within 1/4 cycle (<4ms). Vibration monitoring via optional accelerometer inputs (BNC connectors).
Simplified Integration:
Hot-swappable design with front-access CT connections reduces maintenance downtime. DIN rail or panel mounting flexibility accommodates retrofit applications.
Advanced Communications:
Dual-provisioned Ethernet supports PRP/HSR redundancy protocols. COMTRADE event recording captures 128 pre-fault and post-fault cycles for root-cause analysis.
Application Domains
The MLJ1005B010H00C protects critical motors in:
- Mining: Conveyor drive motors with slip detection in dusty environments
- Power Generation: Boiler feed pumps with start-time supervision
- Oil & Gas: Centrifugal compressors requiring torsional vibration monitoring
- Water Treatment: High-pressure injection pumps in corrosive seawater
- Cement Manufacturing: Kiln drive motors with load-dependent stall protection
- Chemical Processing: Agitator motors with insulation resistance tracking
Related Products
- MLJ1005B010H00: Base model without conformal coating
- CSEP21: Surge protection module for I/O circuits
- GEV064: Vibration sensor kit with 4-20mA output
- MLPRT-100: Portable test kit for relay calibration
- F60: Feeder relay for coordinated protection
- MLJ1008F010H00: Higher-voltage model for 15-38kV motors
- RSTP-080: RTD input module for temperature monitoring
- P4A-ML: HMI gateway for legacy system integration