Description
Product Overview
The ICS Triplex T8231 is a high-integrity triple modular redundant (TMR) Ethernet gateway module for Schneider Electric’s Trusted® safety platform, engineered for deterministic communication between safety controllers and enterprise systems in critical processes. As a core component of the Trusted TMR architecture, this module provides SIL 3-certified data exchange (IEC 61508) with <10ms latency, supporting seamless integration between safety instrumented systems (SIS) and DCS/SCADA networks. The ICS Triplex T8231 implements triple-redundant packet processing with 2oo3 voting logic to prevent data corruption while enabling protocol translation between native Trusted protocols and industrial standards like Modbus TCP and OPC UA. Housed in a ruggedized conduction-cooled chassis rated for -40°C to +70°C operation, it withstands extreme vibration (5g @ 100 Hz) in offshore platforms, refineries, and power plants where network reliability directly impacts functional safety.
Technical Specifications
Parameter | Specification |
---|---|
Product Model | T8231 |
Manufacturer | ICS Triplex (Schneider Electric) |
Type | TMR Ethernet Gateway Module |
Redundancy | Triple Modular Redundant (TMR) |
Safety Certification | IEC 61508 SIL 3, TÜV AK6 |
Ethernet Ports | 4× 10/100/1000BASE-T RJ45 |
Protocols Supported | Trusted TMR Bus, Modbus TCP, OPC UA, SNMP |
Data Integrity | CRC-32, 2oo3 packet voting |
Latency | <10 ms (process data), <100 ms (diagnostics) |
Power Supply | 24 VDC ±10% (via Trusted backplane) |
Operating Temperature | -40°C to +70°C |
MTTR | <5 min (hot-swap replacement) |
Hazardous Approval | ATEX/IECEx Ex nA IIC T4 Gc, Zone 2 |
Certifications | UL 61800-5-1, DNV-GL, CE, RoHS |
Dimensions | 178 × 35 × 165 mm |
Key Features & Advantages
Fault-Tolerant Networking
- Simultaneous triple-channel packet processing eliminates single points of failure
- Automatic re-transmission during network jitter (>95% packet delivery guarantee)
- Port mirroring for real-time traffic analysis without impacting SIS operations
Cybersecurity Hardening
- Hardware-enforced IEEE 802.1X device authentication
- VLAN segmentation with role-based access control (RBAC)
- Encrypted audit trails compliant with IEC 62443-3-3
Seamless System Integration
- Native support for Trusted Toolbox™ configuration software
- OPC UA Pub/Sub integration for historian/DCS data collection
- Modbus TCP mapping for legacy PLC/SIS interoperability
- SNMP v3 traps for enterprise network monitoring
Advanced Diagnostics
- Per-port packet loss/error rate trending
- Cross-channel discrepancy detection (<1 ms resolution)
- Predictive health scoring based on thermal/voltage drift
Application Areas
- Offshore Safety: ESD/F&G system integration on FPSOs (DNV GL compliant)
- Refinery HIPPS: High-integrity communication for SIL 3 pressure protection valves
- Power Generation: Grid stability coordination between turbine protections
- Chemical Plants: Batch reactor safety interlocks with alarm management
- LNG Trains: Cryogenic valve monitoring with -162°C environmental hardening
- Mining: Methane safety system integration in underground conveyors
Related Products
- ICS Triplex T8403: TMR CPU module for logic solving (pairing required)
- ICS Triplex T8311: Digital input module for SIL 3 signal acquisition
- ICS Triplex T8461: Digital output module with fused diagnostics
- ProSafe-RS SCD1111: Yokogawa safety controller for integrated architectures
- TRICONEX TM1784: Comparable TMR communications module
- HIMA F35: SIL 4 controller for bridge configurations
- EcoStruxure Tricon CX11310: Next-gen replacement platform