DKC11.1-040-7-FW Single-Axis Servo Drive Controller (IndraDrive Mi)

Parameter Name
Parameter Value
Product Model
DKC11.1-040-7-FW
Manufacturer
Bosch Rexroth
Product Type
Single-Axis Servo Drive Controller (IndraDrive Mi)
Rated Output Current
40 A (continuous), with higher peak current capability
Supply Voltage
3-phase AC, 380-480 VAC, 50/60 Hz
Control Technology
Digital current, speed, and position control with state-space controller
Feedback Systems
Supports EnDat, HIPERFACE, Resolver, and Sin/Cos 1 Vpp interfaces
Communication Interfaces
PROFIBUS DP-V1, PROFINET IO, Ethernet/IP, SERCOS III, or EtherCAT (dependent on ordered option)
Programmable Functions
Integrated motion control (PLC functionality), cam controller, electronic gearing, pressure control
Protection Class
IP20 for chassis
Operating Temperature
0°C to +45°C (with derating up to +55°C)
Dimensions
Compact, book-size format for efficient cabinet space utilization
Certifications
CE, UL, cULus
Categories: ,

Description

Product Overview

The REXROTH DKC11.1-040-7-FW​ is a high-performance, single-axis servo drive controller from Bosch Rexroth’s flagship IndraDrive Mi family, engineered for dynamic and precise motion control in advanced automation systems. This compact yet powerful digital drive is designed to control synchronous and asynchronous motors with utmost precision, integrating the controller, power supply, and motion control logic into a single, space-saving unit. The REXROTH DKC11.1-040-7-FW​ delivers exceptional torque and speed accuracy, making it ideal for applications requiring high dynamic response, such as robotics, pick-and-place machines, and packaging equipment. Its advanced firmware, denoted by the “FW” suffix, provides enhanced functionality for complex motion profiles, including electronic gearing, cam profiling, and pressure/force control. As a core component of the IndraDrive system, it supports seamless integration into larger control architectures via various fieldbus interfaces, enabling synchronized multi-axis coordination. By combining robust power performance with sophisticated intelligence, the REXROTH DKC11.1-040-7-FW​ empowers machines with faster cycles, improved product quality, and greater energy efficiency, representing a key solution for modern, high-throughput manufacturing.

Technical Specifications

Parameter Name
Parameter Value
Product Model
DKC11.1-040-7-FW
Manufacturer
Bosch Rexroth
Product Type
Single-Axis Servo Drive Controller (IndraDrive Mi)
Rated Output Current
40 A (continuous), with higher peak current capability
Supply Voltage
3-phase AC, 380-480 VAC, 50/60 Hz
Control Technology
Digital current, speed, and position control with state-space controller
Feedback Systems
Supports EnDat, HIPERFACE, Resolver, and Sin/Cos 1 Vpp interfaces
Communication Interfaces
PROFIBUS DP-V1, PROFINET IO, Ethernet/IP, SERCOS III, or EtherCAT (dependent on ordered option)
Programmable Functions
Integrated motion control (PLC functionality), cam controller, electronic gearing, pressure control
Protection Class
IP20 for chassis
Operating Temperature
0°C to +45°C (with derating up to +55°C)
Dimensions
Compact, book-size format for efficient cabinet space utilization
Certifications
CE, UL, cULus

DKC11.1-040-7-FW

Primary Functional Description

High Dynamic Performance and Precision Control: The REXROTH DKC11.1-040-7-FW​ excels in delivering high dynamic response and precise positioning. Its advanced control algorithms, including state-space control and automatic tuning, ensure optimal servo performance across a wide range of loads and inertia mismatches. This results in minimal settling times, high contouring accuracy, and excellent disturbance rejection. The drive can execute complex motion profiles directly, offloading these tasks from a central PLC and enabling highly synchronized multi-axis applications when networked.
Integrated Intelligence and Flexibility: A standout feature is its integrated motion control functionality. The drive can store and execute complex motion sequences internally, acting as an intelligent drive controller. This includes electronic line shafting (gearing), complex cam disc curves, and even pressure/force control loops, making it exceptionally versatile for packaging, printing, and converting applications. The specific “FW” firmware version includes a comprehensive library of pre-engineered function blocks, significantly reducing application programming time and complexity.
Seamless Connectivity and Diagnostics: The drive supports all major real-time industrial Ethernet and fieldbus systems through pluggable interface modules, ensuring easy integration into any existing automation landscape. Comprehensive diagnostic functions are accessible via a built-in web server or the IndraWorks engineering suite, providing deep insights into drive status, energy consumption, load profiles, and maintenance requirements. This connectivity and visibility facilitate predictive maintenance and rapid troubleshooting, maximizing machine availability.

Application Fields

The REXROTH DKC11.1-040-7-FW​ is deployed in high-performance automation applications across diverse industries. In packaging machinery, it drives high-speed form-fill-seal machines, cartoners, and labeling systems where precise synchronization of multiple axes is critical. In robotics, it provides the dynamic control necessary for fast and accurate articulated arm or delta robot movements.
The printing and converting industry utilizes it for precise register control in web presses and finishing equipment. It is also fundamental in machine tools for controlling feed axes and spindles requiring high torque and smooth operation. Additionally, its capabilities make it suitable for test stands, material handling systems, and any application demanding high dynamic response, precise positioning, and flexible, programmable motion control.

Related Products

  • REXROTH MHD / MSK / MKD Servo Motors:​ The synchronous servo motors designed to be perfectly matched with the DKC11.1-040-7-FW​ drive for optimal system performance.
  • REXROTH HCS01.1E-W0016-A-03-NNNN:​ A system cable designed for connecting the drive to a specific motor series, ensuring reliable power and feedback communication.
  • REXROTH HDD02.1N-W0010:​ A braking resistor module used with the drive to safely dissipate regenerative energy during rapid deceleration.
  • REXROTH CML02:​ A line choke or filter used for EMC compliance and protecting the drive from line-side disturbances.
  • REXROTH IndraDrive Cs (DKC02.3):​ A compact servo drive from a complementary series, often used for lower power axes in conjunction with the higher-performance Mi series drives.
  • REXROTH IndraWorks Engineering Software:​ The comprehensive configuration, commissioning, and diagnostic software suite for the entire IndraDrive system, including the DKC11.1-040-7-FW.