Description
Product Overview
The YOKOGAWA ALE111-S51 is an intrinsically safe (IS) interface barrier designed for hazardous area signal conditioning within the ProSafe®-RS safety instrumented system. Engineered to meet the stringent requirements of Zone 0/Division 1 environments, this compact DIN-rail module provides galvanic isolation and energy limitation for 4-20mA/HART® field instruments in explosive atmospheres. The YOKOGAWA ALE111-S51 supports Ex ia IIC certification, delivering reliable signal transmission between safe and hazardous areas while preventing ignition sources. With integrated diagnostic LEDs and zero-adjustment analog circuitry, it simplifies commissioning in critical applications like gas detection and emergency shutdown systems. Its rugged epoxy resin encapsulation withstands harsh industrial conditions including high humidity (0-95% RH non-condensing) and chemical exposure per ISA-S71.04 Class G3 standards.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ALE111-S51 |
Manufacturer | Yokogawa Electric |
Product Type | Intrinsic Safety Barrier |
Protection Type | Ex ia IIC T6 Ga/Gb |
Input Signal | 4-20mA (2-wire) with HART® pass-through |
Output Signal | 4-20mA passive output |
Voltage Rating | 30V max (Ui) |
Current Rating | 110mA max (Ii) |
Power Dissipation | 1.1W @ 24V DC |
Isolation | 1500V AC (field to logic) |
Response Time | ≤ 2ms (10-90% step) |
Operating Temp | -40°C to +80°C (-40°F to +176°F) |
Safety Certification | ATEX, IECEx, FM, CSA |
Mounting | DIN rail TS35/7.5/15 |
Key Features and Advantages:
Certified Safety Performance:
Complies with IEC 60079-11 standards for intrinsically safe circuits, enabling direct installation in Zone 0 environments with hydrogen or acetylene risks. SIL 3 capability via certified SIS integration (IEC 61508/61511).
Signal Integrity Preservation:
<0.1% signal distortion maintains HART® digital communication integrity. Low-impedance design (<5Ω) eliminates voltage drop errors in long cable runs.
Robust Construction:
Epoxy-potted electronics withstand vibration to 5g RMS (IEC 60068-2-6) and corrosive atmospheres (H₂S ≤ 100ppm). Non-interacting zero/span adjustments accessible without disassembly.
Fail-Safe Diagnostics:
Dual-color LEDs indicate power status, field fault (open/short), and loop integrity. Automatic current clamping prevents signal overshoot during power transients.
Application Domains
The ALE111-S51 is essential in hazardous process environments:
- Oil & Gas: Gas detection transmitters in offshore platform hazardous zones (ATEX Zone 1)
- Chemical Plants: Level transmitters for solvent tanks with FM/CSA Class I Div 1 certification
- Pharmaceutical: Pressure sensors in API synthesis reactors requiring HART® diagnostics
- Mining: Methane monitors in underground shafts with IECEx Ta -40°C compliance
- Power Generation: Hydrogen cooler monitoring in turbine halls (Class I Groups A-D)
Related Products
- ALE112-S52: Dual-channel version for space-constrained installations
- AE10-S5B: Explosion-proof barrier for Zone 2 applications
- N-IO10: Safety I/O module for ProSafe®-RS system integration
- YTW152: DIN rail enclosure kit for modular barrier mounting
- BT200: HART® communicator for barrier configuration
- FI801F: Foundation Fieldbus barrier for digital networks
- CA11-S50: Conventional alarm indicator barrier
- ALE111-S55: Enhanced version with surge protection (IEC 61000-4-5 Level 4)